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Splicing belts is important to achieve safe and stable running of the belt. We offer the best method of splicing belts that uses our unique technique and knowhow.
Splicing | Diagram of slicing | Effectiveness of splicing (%) |
Evenness | On-site working | Features | |
---|---|---|---|---|---|---|
Over-wrap splicing | 90° | 95 | △ | ◎ | This is the most standard method of splicing to obtain a sufficiently strong attached part. This method is suitable for the lines that bear high tension. | |
45° | 95 | △ | 〇 | The method improves the relation between the pulleys at 90° splicing by setting an angle to the pulley part to be attached. | ||
Bat splicing | 90° | as much as the strength of the lining material | 〇 | ◎ | It is a method with more emphasis on the surface flatness, however, has a drawback of butt part being vulnerable to bending. | |
45° | as much as the strength of the lining material | 〇 | 〇 | In this method, an angle of 90° is set to the spliced part to reduce stress concentration. | ||
V-shaped notches | as much as the strength of the surface material + lining material | 〇 | 〇 | This method increases bend tolerance by changing the straight line cut to V shape, and strengthening the belt further by over-taping. | ||
Finger | as much as the strength of the surface material + lining material | 〇 | 〇 | This is a method slightly different from the V shape and with the same features of the v-shaped notches. | ||
Skybar joint splicing | Over-wrap | 95 | △ | △ | This method provides improved bend tolerance strengthening the spliced parts. | |
Bat | as much as the strength of the lining material | 〇 | 〇 | This method provides a good balance between surface evenness and bend tolerance. | ||
Layered splicing | 87 | ◎ | 〇 | This method provides the most even surface and is suitable in conditions where unevenness is unwanted. | ||
Wrapless joint splicing | as much as the strength of the surface material + lining material | 〇 | 〇 | Though this method gives a combination of even surface and bend tolerance, it is not the best suitable method for shop floors. | ||
Alligator splicing | as much as the strength of the part of splicing | △ | ◎ | Though this method gives a combination of even surface and bend tolerance, it is not the best suitable method for shop floors. | ||
Webbing (mesh type) splicing |
33 | 〇 | 〇 | The method is used for mesh belts to get proper evenness and bend tolerance. | ||
Loop lacing (mesh type) splicing |
40 | △ | ◎ | This method is used for mesh belts to give desirable results under unfavorable shop floor conditions. | ||
Fixtures Splicing | Fixtures S30 Fixtures L45 |
△ | ◎ | This method has the loop parts made of metal and the makes shop floor jobs easier in the similar manner as in loop lacing. |
※Effectiveness of splicing(%)= | Strength of the spliced part | ×100 |
Strength of the substrate |